According to a report by Allied Metal Company, “zinc alloys surpass all other ferrous and nonferrous alloys in casting-process flexibility.”
This flexibility is part of the reason that zinc casting is so popular among manufacturers. With zinc casting techniques, they can create a unique, custom item, or they can produce millions of copies of an item every year.
Zinc die casting has so much practical applicability in the auto manufacturing industry that it was invented for exactly that purpose. Read on to learn just some of the ways that the auto industry benefits from this amazing technology.
Properties of Zinc
Zinc is a common metal that is used in almost every industry in one form or another. While it is brittle when cool, it is extremely fluid at higher temperatures, which allows it to be used to make extremely precise shapes.
It is easily processed to a level of smoothness not achievable by almost any other metal. Zinc is perhaps the metal most responsible for the smoothness we now take for granted in modern manufactured items.
When combined with other metals, zinc alloys open up a huge range of possible metallic properties.
Zinc Alloy Die Casting
Brass is a famous alloy that not everybody realizes is made with a huge amount of zinc. Brass is an excellent conductor of electricities, making it useful for creating various electrical devices.
Iron rusts into uselessness over time, but modern iron is almost always galvanized with zinc to avoid corrosion. Zinc oxide is a common ingredient in plastics, ointments rubber products, textiles, and more.
When used in auto die casting, zinc alloys are usually employed to make gears, pulleys, camshafts, and many other parts in your vehicle. Zinc alloys combine malleability and strength so effectively that the entire automobile industry has become dependant on them.
What is Zinc Casting?
In automobile casting, a metal, such as zinc, is heated until it turns liquid. The molten metal is then forced at high pressure into a mold. The metal assumes the shape of the mold and then solidifies into the proper shape when it cools.
Because zinc has a low melting point, manufacturing processes don’t need to expend as much energy to melt it as they do with other metals.
The zinc die casting process is so precise that the solidified zinc often needs no further preparation of any kind. It comes out perfectly smooth and in the exact right shape.
You can appreciate some of the casting components made from zinc in the aesthetic parts of your car interior. Less visible but more important are the zinc components in your brakes, your power steering, and in your engine.
Follow this link to learn more about zinc die cast components and where you can find them.
The Amazing Uses of Zinc Die Casting
We hope you learned something useful from this brief piece on zinc die casting. To learn more about recent developments in technology, business, and news, check out our other pages.
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